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HYTAC-W -350°F-Epoxy Syntactic
The industry standard white syntactic. Provides low thermal conductivity and specific heat. Works well with most standard polymer sheet such as PVC, PS and PE.
HYTAC-B1X - Engineered 350°F Thermoplastic Syntactic Foam
This light blue thermoplastic syntactic is considered by many to be the best plug material available. It machines without dust like a solid polymer, but provides the heat transfer properties of a syntactic. The toughness also allows for machining fine detail. Has been used effectively with most polymers, but works especially well with PP, PE, and PET.
HYTAC-WF--High Strength, High Clarity, 450°F Epoxy Syntactic
Developed for smooth surface plugs, this material has been used to replace Teflon® coated and high temperature plug materials. Works extremely well with APET, CPET and polyolefins and polishes to a beautiful finish. With three times the strength of standard syntactic, it has also been used in areas where plug breakage is a problem.
HYTAC-WFT--425°F Smooth Epoxy Syntactic with Teflon® for Improved Slip
This product incorporates Teflon directly into its syntactic structure for even better slip. This light green material is used in difficult applications where polymer sticking and plug residue build-up are a problem, such as PE and barrier materials.
HYTAC-FLX - Tough, Flexible 350°F Epoxy Copolymer Syntactic
This thermoset copolymer syntactic is quite unique, providing the toughness and flexibility of a thermoplastic, with the thermal stability of a thermoset. It also offers the added machining benefit of little or no dust and minimal wear on tools. Further, this tough syntactic may be easily polished to a smooth surface for better part finish.
HYTAC-B -Engineered Polymer with Excellent Heat Resistance
A solid polymer, this product is recommended as a replacement for Delrin , nylon or other commonly used plug polymers while providing better heat resistance. Used mainly in shallow draw applications where sheet distribution is not critical.
HYTAC-C -One Component Castable Epoxy Syntactic
For customers who would like to form their own plugs, this liquid syntactic may be poured into a mold or cavity and heat cured.
HYTAC-LP -Specially Formulated for Large Plug Applications
When forming very large plugs, this system is used in place of the conventional process of bonding blocks or sheets. This unique approach eliminates problems associated with bonding markoff, exotherm cracking, shrinkage and mismatch materials. Most customers see a significant cost and weight reduction when compared to bonding techniques.
HYTAC-Rx - The newest and most exciting addition to CMT's HYTAC family of high performance syntactic materials
Developed to meet the specific demands of the pharmaceutical packaging industry, HYTAC-Rx is available in both a high-slip and a high-stick formulation. These material options provide the manufacturer with greater control over the thermoforming process, and the ability to optimize plug assist tooling for better material distribution and performance. HYTAC-Rx is the first and only material designed specifically for pharmaceutical blister tooling. HYTAC-Rx syntactic materials are food contact grade and are listed in Drug Master File (DMF) number 21370.
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